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Hand Folded Katana

Browse our hand folded katana collection - handcrafted Japanese katana built using traditional folded steel techniques including T10 clay-tempered, 1000-layer Melaleuca steel, and Damascus fold-forged construction with full-tang assembly. Hand folded katana represent the closest connection to classical Japanese bladesmithing methods, where repeated folding and forge-welding refines the steel grain structure and creates the layered blade character that defines the traditional katana aesthetic. Free US shipping and hassle-free returns included.

Showing 17 Products
Authentic Japanese Katana Sword 1000 Layer Steel Full Tang
Authentic Japanese Katana Sword 1000 Layer Steel Full Tang
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1,149.00 USD
ON SALE! 20% OFF
Was: 1,439.00 USD
Handmade Real Japanese Katana Sword 1000 Layer Folded Steel With Rayskin Scabbard
Handmade Real Japanese Katana Sword 1000 Layer Folded Steel With Rayskin Scabbard
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449.00 USD
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Was: 529.00 USD
Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel Real Hamon
Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel Real Hamon
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209.00 USD
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Was: 259.00 USD
Handmade Japanese Katana Sword Damascus Steel Real Hamon With Mix Color Scabbard
Handmade Japanese Katana Sword Damascus Steel Real Hamon With Mix Color Scabbard
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369.00 USD
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Was: 429.00 USD
Handmade Real Hamon Katana Sword T10 Folded Clay Tempered Steel
Handmade Real Hamon Katana Sword T10 Folded Clay Tempered Steel
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459.00 USD
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Was: 539.00 USD
Handmade Japanese Katana Sword T10 Folded Clay Tempered Steel With Black Scabbard
Handmade Japanese Katana Sword T10 Folded Clay Tempered Steel With Black Scabbard
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409.00 USD
ON SALE! 15% OFF
Was: 479.00 USD

Frequently Asked Questions

What is the hand folding process and why does it matter for katana quality?
Hand folding is a traditional Japanese bladesmithing process where heated steel is hammered flat, folded over itself, and forge-welded back together. This process is repeated multiple times to refine the steel's grain structure, distribute carbon content more evenly throughout the blade, and create the layered internal architecture that defines traditional Japanese sword construction. Each fold doubles the layer count: 10 folds produces approximately 1000 layers, which is the standard layer count described in most traditionally-styled Japanese katana. The result of this process is a blade with finer, more uniform grain structure than non-folded steel and a characteristic surface pattern that reflects the layered construction when polished. For collectors, the fold-forged process is the most direct marker of traditional construction methods.
How does T10 clay-tempered folded steel differ from 1000-layer Melaleuca steel?
T10 clay-tempered and 1000-layer Melaleuca steel represent different approaches within the folded katana category. T10 clay-tempered is a specialty steel grade with superior grain response to the differential hardening process, meaning the clay application and water quench produces a clearly defined and active hamon. A T10 folded clay-tempered katana prioritizes the hamon as its primary collector credential alongside the folded construction. Melaleuca steel is pattern steel produced from folded layers of multiple steel types - its primary visual characteristic is the surface pattern created by the layered construction, where different steel types create visual contrast in the layered grain. A 1000-layer Melaleuca piece prioritizes the layered surface aesthetic as its defining quality. Both are genuinely folded constructions, but they emphasize different aspects of what folding achieves.
What should I look for when evaluating a hand folded katana's quality?
Evaluating a hand folded katana's quality focuses on several specific observable markers. For T10 clay-tempered pieces, the hamon is the primary quality marker: it should be well-defined with clear activity - visible nie crystals in the boundary zone and a consistent path along the blade length. A poorly executed hamon is faint, blurry at the boundary, or visually inconsistent. For 1000-layer and Melaleuca pieces, the layered surface pattern should be visible and consistent across the blade - the layer lines should run in regular and evenly spaced bands. The blade geometry should be correct for the katana format: appropriate curvature, consistent blade width taper, and a tip geometry appropriate to the sword style. Full-tang construction is confirmed by visible mekugi pins through the handle. Handle wrapping should be tight and consistent.
How do I care for a hand folded katana with a visible hamon or layered pattern?
Hand folded katana require consistent oil maintenance to preserve both the steel quality and the visual surface characteristics that define their collector value. The primary care step is wiping with a soft lint-free cloth after every handling session, followed by a thin coat of camellia or mineral oil applied across the full blade surface. For T10 hamon pieces, pay particular attention to oiling the hamon boundary zone - the activity in this area involves very fine crystalline structures that are susceptible to surface oxidation. For Melaleuca layered pattern pieces, work the oil gently into the textured layer boundaries with a soft cloth. Never use abrasive materials or polishing compounds on any folded blade surface, as these will damage the very features - hamon activity, layer pattern - that define the piece's collector value. Inspect regularly under good light for any surface oxidation spots.

Customer Reviews

Wayne Herod Ontario, Canada
Feb 03, 2026 20:03

Another beautiful sword! The reason I chose the Phoenix theme is because in the middle of May 2040CE The Mandate of Heaven will occur. This is caused by the Phoenix weapon. The 6th seal of Revelation, the sun will darken, worldwide volcanism & earthquakes, oceans slip basins, red rain red mud will fall from the sky. And the return of the Vapor Canopy. Cheers!

Authentic Japanese Katana Sword 1000 Layer Steel Full Tang Authentic Japanese Katana Sword 1000 Layer Steel Full Tang
Daniel Davenport Massachusetts, United States
Mar 17, 2024 14:34

I just bought This katana and it’s beautiful. It came with dragonfly designs. This is one great piece of artwork.

Handmade Japanese Samurai Sword 1000 Layer Folded Steel With Red Scabbard Handmade Japanese Samurai Sword 1000 Layer Folded Steel With Red Scabbard
Robert B Wasserlein Mississippi, United States
Nov 27, 2023 12:32

Both items arrived packaged extremely well and in good shape. They both appear and feel to be of outstanding quality, and I'm very happy with my purchases!!

Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel With Brown Scabbard Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel With Brown Scabbard
Twojpack Alvaro Escutia Alvaro Escutia Ramos California, United States
Jul 25, 2023 14:15

I loved my 2 swords, very beautiful, they arrived quickly, a dream to decorate my office, thanks, regards

High-performance Japanese Katana Sword Melaleuca Steel Real Hamon Full Tang High-performance Japanese Katana Sword Melaleuca Steel Real Hamon Full Tang
Patrick Scott South Carolina, United States
May 27, 2023 15:28

Lightning fast shipment and transit. Got here EARLY!!! So happy with purchase and quality

Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel With Brown Scabbard Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel With Brown Scabbard
Robert Fitzgerald New Hampshire, United States
May 06, 2023 13:08

This Katana actually looks better in person. The attention to detail is very impressive. This thing is a functional work of art. Big respect to the swordsmith. I have to give props to TrueKatana for the price also. Pretty happy with this purchase.

Handmade Japanese Katana Sword T10 Folded Clay Tempered Steel With Black Scabbard Handmade Japanese Katana Sword T10 Folded Clay Tempered Steel With Black Scabbard
Damion Nugent Ontario, Canada
Dec 08, 2022 14:34

This exceeded my expectations. I am glad that this was my purchase.

High-performance Japanese Katana Sword Melaleuca Steel Real Hamon With Black Ebony Scabbard High-performance Japanese Katana Sword Melaleuca Steel Real Hamon With Black Ebony Scabbard
Matthew Slippy Pennsylvania, United States
Jan 14, 2022 13:08

Saya color didn't match the pictures exactly but the sword is even more beautiful than I imagined.

Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel Real Hamon Handmade Japanese Samurai Sword T10 Folded Clay Tempered Steel Real Hamon